污水处理厂设备维护管理优化研究

以JL污水处理厂设备管理优化过程为例,充分吸取LCC,TPM中的先进思想,以设备运行可靠性及设备维护经济性为追求目标,建立了设备管理优化体系。流程体系上,通过建立作业指导文件,建立标准化维修程序,对于操作过程及时进行记录,建立可视化、可追溯的管理方法;指标体系上,根据设备重要性及运行状况,确定设备风险指数,分级管理;建立控制指标,并动态调整;管控体系上,建立设备“户口”,对设备的维护、保养、使用等信息进行全面登记;考核设备维护的全面性、及时性、可靠性、合规性;重视设备维护的预计与预警;技术体系上,通过设备监测仪器的使用,对设备运行状况定量化。通过不断推进设备预防性维护工作,设备完好率不断提升,仪表完好率从2016年的97.34%,96.55%水平,分别提升至99.08%,98.72%;维护费用也保持在较低水平,检修费与资产比例在实施的前两年分别降至1.49%,0.85%,实现了污水处理厂节能降耗及运行可靠性的强化。     

走向工作面贯通上山与支架快速回撤技术

针对走向工作面停采线与上山之间的护巷煤柱造成煤炭损失，支架回撤工艺复杂、巷道掘进量大等问题，提出走向工作面贯通上山与支架快速回撤技术。工作面贯通采区上山，利用上山回撤支架。在贯通前，利用压力拱模型分析剩余煤柱应力变化规律，并结合极限平衡区公式，确定让压煤柱为8 m；对贯通前基本顶合理断裂位置、让压调节机制、末采阶段采高进行了分析确定，并采取上山巷内补强支护及挂绳铺网措施。贯通上山后，首先利用支架对上山留巷，完成留巷后，利用上山回撤支架，先将上部端头3架逆时针旋转90°作为掩护架，在对剩余支架逐架回撤时，3个掩护架呈现台阶型。提出的技术取消了护巷煤柱及回撤通道，提高了煤炭采出率，减少了巷道掘进量，简化了回撤工艺。     

新疆大气颗粒物的时空分布特征

基于2015年新疆12个城市的PM_(10)和PM_(2.5)地面监测数据,并结合同期气象观测数据,分析了新疆PM_(10)和PM_(2.5)质量浓度的时空分布特征及其与气象要素的关联性。结果表明:新疆大气颗粒物年均质量浓度呈现南高北低特征,南疆各城市的年均PM_(10)质量浓度为150～262μg/m~3,年均PM_(2.5)质量浓度为50～118μg/m~3。北疆各城市的质量浓度相对较低,年均PM_(10)质量浓度为28～139μg/m~3,年均PM_(2.5)质量浓度为13～74μg/m~3。从时间变化来看,在春季和夏季,新疆以粗颗粒物污染为主,冬季以细颗粒物污染为主。此外,在南疆各城市3月PM_(10)质量浓度突然大幅升高与相对湿度明显下降、风速增大直接相关,沙尘天气是导致该区域春季高PM_(10)质量浓度的重要原因。     

交通限行对大气颗粒物及PM2.5中二NFDA1英的影响

为了研究北京大气颗粒物和二NFDA1英(PCDD/Fs)的污染状况以及评估交通限行对大气颗粒物和PCDD/Fs的影响。利用同位素稀释高分辨率气相色谱/高分辨率质谱(HRGC/HRMS)联用法和USEPA 1613B 标准方法,以中国地质大学(北京)东门为采样点,采集大气PM_2.5、PM₁₀、TSP样品,对北京市交通限行期间以及交通限行前后等不同交通状况下颗粒物浓度及大气PM_2.5中17种2,3,7,8-PCDD/Fs污染特征进行了监测。结果表明,PM_2.5、PM₁₀、TSP的日均质量浓度在交通限行前分别为126、202、304 μg/m³,限行期间分别为39、78、93 μg/m³,限行结束后分别为79、126 μg/m³。PM_2.5中17种PCDD/Fs的质量浓度(毒性浓度)3个时段分别为1 804 fg/m³(70 fg I-TEQ/m³)、252 fg/m³ (9 fg I-TEQ/m³)和1 196 fg/m³ (48 fg I-TEQ/m³)。北京市交通限行期间颗粒物浓度和二 NFDA1 英浓度显著低于交通限行前后,交通源减排措施的实施是大气颗粒物和二 NFDA1英污染水平降低的主要原因,从减排效果看,交通源减排措施对大气细颗粒物(PM_2.5)的控制效果明显好于大气粗颗粒物。     

MCM-41分子筛负载铁铈催化降解甲基橙

采用等体积浸渍法制备了负载型有序介孔Fe-Ce/MCM-41催化剂。研究了该催化剂降解甲基橙的适宜工艺条件,并采用XPS,XRD,TEM技术对该催化剂进行了表征。实验结果表明,该催化剂Fenton氧化降解甲基橙的较适宜工艺条件为:溶液pH 5.0、甲基橙溶液初始质量浓度100 mg/L、催化剂加入量2.0 g/L、H_2O_2浓度20 mmol/L,在此适宜条件下反应120 min时,甲基橙去除率接近100%。表征结果显示:Fe-Ce/MCM-41催化剂主要由铁、铈、氧、碳4种元素组成;铁与铈的摩尔比接近3∶1;铁和铈主要以Fe_3O_4和CeO_2的形态存在于催化剂表面。     

Assessment of the effect of technical and management characteristics on the frequency of release from piping: An application to a gas storage facility

The assessment of the frequencies of release from piping due to losses of containment is an essential step in the preparing Safety Reports, drawn up as required by the so-called “Seveso” Directive. These are usually calculated starting from the frequencies of random rupture included in international databases and are not plant-specific, furthermore, the quantification of the effect of the safety management system of the facility is not easy. A simple and flexible approach quantifying technical and management characteristics of the plant has been proposed by Milazzo and co-workers in 2010; it is based on the modification of the frequency taken from literature, through the use of the percentages of failure causes actually possible in that plant, and the judgment about their management. The data about the failure causes are taken from the literature and modified by using corrective factors to adapt them to the industrial context. To make possible the application of the method to a large number of major-hazard industry types, some aspects of the approach needed to be improved; these have been identified during a development project coordinated by RINA Consulting, on behalf of Saipem, with the collaboration of the University of Messina. The improvement of the approach focused on two main points, the development of a method to calculate the corrective factors for the failure causes associated with corrosion and erosion phenomena and the strengthening of the methodology for the formulation of the judgment about the safety management. This paper illustrates the fully improved method, as well as an application to a typical gas storage plant.     

A/DAT-IAT生物膜法处理高含盐废水

以含盐量为60 000mg/L(以NaCl计)的模拟工业废水为研究对象,利用A/DAT-IAT生物膜反应器,研究A/DAT-IAT工艺对投加悬浮填料后高含盐废水的处理,并以CODCr、NH4 -N、PO43--P等作为指标评价处理效果.试验结果表明,在总水力停留时间(HRT)为13 h、pH=7,5、25℃条件下,进水ρ(CODCr)、ρ(NH4 -N)和ρ(PO43--P)分别为907.4～1 210.0 mg/L、86.2～99.7 mg/L和3.6～5.1 mg/L.CODCr、NH4 -N和PO43--P的平均去除率分别为73.9%、38.6%和93.5%,平均出水SS为198 mg/L,其中CODCr和PO43--P的去除效果较好.研究表明,A/DAT-IAT生物膜法较其他活性污泥法有了较大的提高.     

基于网络层次分析法的石油化工设施安全风险评估

为评估石油化工设施的安全风险,提出了一种基于网络层次分析法的安全风险评估模型。在构建石油化工设施安全风险网络层次分析模型的基础上,采用Saaty标度法对安全风险参数进行量化,利用SD软件对安全风险参数进行排序。仿真结果表明,网络层次分析法考虑了安全风险参数之间的相互作用和相互影响,能改进基于线性组合关系的递阶层次分析模型的不足,评估结果可为石油化工企业制定安全风险管理措施提供决策依据。     

A thermal hazard risk evaluation of emulsion polymerisation and vinyl acetate monomers in the latex manufacturing process

Latex is extensively used in industrial products. However, completing some processes at scale leads to unacceptable levels of risk that need to be quantified and mitigated. Systemic risks must be eliminated wherever possible, and safety takes priority over efficiency and quality. To assess the process risks accurately, four raw materials were examined in this study: polyvinyl acetate (PVA), latex process-initiator-ammonium persulfate (APS) and hydrogen peroxide (H₂O₂), and vinyl acetate monomer (VAM). The physicochemical composition of the PVA latex process was determined via calorimeters, including differential scanning calorimetry (DSC) and vent sizing package 2 (VSP2). The calorimetry results showed that the protective colloid was a critical component in the polymerisation reaction. In addition, when adding initiators to the system, it is vital to observe the normal ratio of materials and keep the stirring system operating. The scenario system also simulated the effects of shutting down various inhibitory programs, including the build-up of free radicals that could result in a runaway reaction when the initiator was added in excess. On the other hand, the result of the risk matrix displayed as a medium level, indicating that although the probability of an accident is low, the resulting severity is at disaster level. As a result, this study provides process safety engineers with a reliable frame of reference for assessing the potential dangers in the PVA latex manufacturing process.     

Effect of particle size on CO adsorption and thermodynamic analysis

The liquid nitrogen adsorption method was used to characterize the pore structure of non-cohesive coal in the 061,404 working face of the Lingxin coal mine. The amount of specific surface area of micropores in the sample continuously rose as particle sizes reduced. The volumetric method was used to measure the CO isothermal adsorption curves of three samples (sample I, 0.425–0.25 mm, sample II, 0.18–0.25 mm, and sample III, 0.15–0.18 mm). The experimental results were fitted by the Langmuir model. According to the experimental results, it was conducive to CO adsorption with the conditions of high pressure and low-temperature. The decrease in grain diameter increased the number and volume of micropores in the sample, which improved the adsorption capacity of the sample. In addition, according to the adsorption data, the CO adsorption thermodynamics of three samples were analyzed, including surface potential (Ω), Gibbs free energy change (ΔG) and entropy change (ΔS). The results demonstrated that CO adsorption by coal was a spontaneous process. Sample III has the most substantial adsorption capacity, whereas the sample I has the weakest adsorption capacity.